Basic information, technological card elements (TC):
1. List of work
2. Technical requirements
3. Tool, Equipment
4. Operational materials (brand, volume)
5. The rate of time (man-min.)
6. Scheme, drawing or photo
7. Control points
Technological card (Table 1).
Type of survey:
Daily car service with Sedan Body: Brand Nissan Primera
Artist: car owner.
Table 1. Technological map of daily car maintenance
|
Name of the procedure (operations) |
Technical requirements, instructions, notes (diagnostic signs) |
Tool, Equipment, Device |
Material operation materials (brand, volume) |
Time rate (person.) |
Scheme, drawing or photo |
Control points |
|
|
Daily External Car Body Inspection |
Checking the presence of chips, scratches |
||||||
|
Checking the good condition of all doors |
Make sure the door latches regularly perform their function |
by opening / closing |
|||||
|
Checking the reliability of the engine compartment closing closing |
Make sure that all latches are locked reliable. Make sure that the second latch does not allow the hood when lowering the primary latch |
by opening / closing |
|||||
|
Visual inspection of the engine compartment |
Check the traces of oil leaks, brake and coolant |
visually |
|||||
|
Windshield washer fluid check |
Check if there is a liquid enough in the washer tank |
visually |
|||||
|
Check engine coolant level |
On the cold engine to monitor the coolant level |
visually |
the level of coolant should be at the MAX mark |
||||
|
Checking the oil level in the engine |
To get the dipstick from the engine, wipe with a dry cloth and insert completely into the same place. Now deliver it to see the oil level |
Control oil probe, rag |
The level should be between MAX and MIN marks. |
||||
|
Checking the fluid level in the tank hydro-amplifier |
Unscrew the cover of the tank, see the fluid level |
visually |
Level must be between Max and Min Marks |
||||
|
Check the condition of pipelines |
Pay attention to the tightening of nuts of fittings, traits of leaks and cracks |
visually |
|||||
|
Checking the level of brake fluid and working fluid hydraulic clutch |
Ensure that the level of brake fluid is between MIN and MAX marks, which are applied on the wall of the main brake cylinder barrel and clutch hydraulic tank |
visually |
the level of brake fluid must be at the Max mark |
||||
|
Rechargeable battery checking |
Check the electrolyte level in each battery section |
visually |
the electrolyte level must be between MIN and MAX marks |
||||
|
Daily external inspection of the luggage branch of the car |
|||||||
|
Checking the good condition of all doors, including the trunk lid |
Make sure the trunk cover latches regularly perform their function |
by opening / closing |
|||||
|
Checking for a spare wheel, jack, balloon key, pump |
visually |
||||||
|
Verification of the presence of a car bag |
visually |
||||||
|
Daily car tire inspection |
visually |
||||||
|
Checking the presence of cuts, damage, excessive wear |
Carefully check if there is no damage, signs of strong wear |
visually |
|||||
|
Checking air pressure in tires |
Visually or with a pressure gauge |
pressure gauge MD-214 GOST 9921 |
2,0-2.3 kg / cm2 |
||||
|
Daily inspection of lighting devices |
|||||||
|
Checking the front headlights, stop signals, overall lamps, turning pointers |
Check the reliability of fastening and serviceability of all lighting devices |
visually |
|||||
|
Daily inspection of windshield purifier brushes |
|||||||
|
Check wiper brushes |
Check the quality of the cleaning of glass, inspect the brushes, pay attention to the presence of cracks and traces of wear of rubber elements |
visually |
Total daily service - 20head-min.
Page 1
Final labor-intensityVaz-2110 - 5.04 people.
|
Name and content of work |
Place of performance |
Number of places or service points |
Labor intensity |
Instruments, tools, fixtures, model, type |
Technical requirements and instructions |
|
|
General inspection of the car (0.43 people) |
||||||
|
Inspect the car, check the condition of the body, glasses, plumage, license plates, coloring, door mechanisms. |
From above, salon |
Visually |
License plates must be readable, the doors are tightly closed, glass without cracks. |
|||
|
Check the action of wipers, a device for wrapped windshield and a device for blowing and heating windshield (in winter) |
Visually |
Wiper brushes should be tight over the entire length of the edge to lay down to the surface of the windshield and move without jamming and stopping. When working, the brush should not touch the seal. The device for kneading glass should be regularly and washed uniformly all the surface of the glass. |
||||
|
Check the condition and action of interior lighting devices |
Visually |
Salon lighting should respond to the opening of the door and turn on mechanically |
||||
|
Check the condition and action of door opening mechanisms, hood; If necessary, remove them to verify the status of parts |
Visually |
Doors, the hood of the trunk cover must be opened without jamming and excess noise |
||||
|
Engine (1.3 people) |
||||||
|
Check inspection tightness of the engine cooling system and heating system. |
Motor, bottom, salon |
Visually |
The leakage of coolant in nozzles and the radiator is not allowed. The leakage of the coolant is eliminated by the tightening of nuts, clamps or replacing individual elements of parts |
|||
|
Check the fastening of the radiator and its cladding |
Motor |
Key 10 to 12 |
It is not allowed to weaken fasteners |
|||
|
Check fan mount, water pump |
Motor |
Key 10 to 12 |
It is not allowed to weaken fasteners |
|||
|
Check the condition and tension of the drive belt. |
Motor |
Keys 17 and 13 |
Weed straps pull up, pressure force 100 H, the magnitude of the deflection is 10-15mm |
|||
|
Check inspection tightness of the lubrication system. |
Motor |
Visually |
The leakage of oil in places of fastening the oil filter and the crankcase does not allow-Xia. |
|||
|
Check the fastening of the camshaft and the tension of the gear belt |
See Attachment |
See Attachment. |
||||
|
Check the fastening of the muffler pipelines. |
Visually |
Tightness of the exhaust gas system |
||||
|
Check the engine crankcase pallet mount |
Visually |
Lack of subteols |
||||
|
Check the condition and fastening of the engine support. |
From above, below |
Visually |
Supports should not be deformed and transmit vibration on the body |
|||
|
Motor, bottom |
Visually, oil column |
Change of oil |
||||
|
Clutch (0.15 hour hour) |
||||||
|
Check the action of the exhaust spring, free and full, pedals, work clutch. |
From below and salon |
Rule, keys 12, 13 |
Fluid leakage is not allowed. The full course of pedals is 120-130 mm., Regulated by a nut on the clutch fork. |
|||
|
Transmission (0.14 hour hour) |
||||||
|
Check the inspection condition and tightness of the gearbox |
Visually |
Oil leakage is not allowed |
||||
|
Check the action and fastening of the gear shift mechanism; If necessary, fasten the gearbox and its nodes |
Motor |
foreign sounds should not be, spontaneous transmission is not allowed |
||||
|
Steering (0.45 people hour) |
||||||
|
Check and, if necessary, adjust the angles of installation of the front wheels; If necessary, spend static and dynamic wheel balancing |
Stand SKO-1 |
See Attachment |
||||
|
Check the steering gearbox crankcase, steering column |
Keys, 12,13,14 |
Tighten the loose bolts |
||||
|
Check the backlash backlash and steering hinges |
From below and salon |
Visually, dynamometric key 22 mm. |
The steering wheel's backlash should not exceed 5 o. (18-20mm). There should be no extraneous noise. The course and rotation must be smooth. Tightening torque nut 31-50 n |
|||
|
Check fastening ball fingers |
Visually |
Milking wire is invalid, tightening torque 66-82 |
||||
|
Front wheel drives, ball support and top support |
See Attachment |
Replacing faulty elements |
||||
|
Check the fastening of the transverse stability stabilizer |
Visually |
Tightening if necessary or replace faulty parts |
||||
|
Brake system (0.43 hours) |
||||||
|
Check the condition and tightness of the joints of the brake system pipelines |
Visually |
The leakage of the brake fluid is not allowed. Check the manufacture of the brake chamber and connecting pipelines, for which click on the brake pedal 2-3 times. Work to perform two performers |
||||
|
Check the brake crane and drive items |
Motor |
Visual | ||||
|
Check the condition of brake drums and disks, pads, lining, springs |
Up and down |
Visual |
Wear pads should not exceed 1.5-2 mm |
|||
|
Check the mounting brake brake shields rear wheels |
Visual |
Tightening |
||||
|
Check the effect of the brake amplifier, the magnitude of the free and working stroke of the brake pedal; If necessary, add liquid to the main brake cylinders; When air in the hydraulic drive system, remove air from the system |
Motor, bottom and Salon |
See Attachment |
See Attachment |
|||
|
Check the speed of the drive and the action of the parking brake |
From below and salon |
Key on 13. |
The number of handbrake clicks from 4-5 |
|||
|
Suspension, wheels (0.44 hour hour) |
||||||
|
Check the tightness of the shock absorbers, the condition and fastening of their sleeves |
Visually |
Check the status, pull out if necessary |
||||
|
Check the wheel of the wheel drive and fastening the wheels, the state of the tires and air pressure in them; Remove foreign objects stuck in the protective |
Visually |
There should be no visible damage and extraneous noises and knocks |
||||
|
Body (0.24 hour hour) |
||||||
|
Check the condition of ventilation and heating systems, as well as door seals. |
Visually |
When detecting damage to seals replace |
||||
|
Check the condition of special anti-corrosive covered and painting body. If necessary, clean the location of corrosion and apply protective coating |
Visually |
Eliminate damage |
||||
|
Power system (0.16 hours hour) |
||||||
|
Check fastening and tightness of fuel tanks, pipeline connection |
Motor, bottom |
Visually |
Fuel leakage is not allowed, weakened fastenings tighten |
|||
|
Check the actuator action, the completeness of opening and closing throttle and air dampers |
Motor |
Key 10 and screwdriver |
The damper must move without jamming, fully open and closed. |
|||
|
Rechargeable battery (03 hours hour) |
||||||
|
Check the condition of the battery over the density of the electrolyte and the voltage of the elements under load |
Motor |
AREETER, LOAD Fork |
Under load charge ranges from 13.5 to 14.4V Density of EL-A 1.27-1.29 |
|||
|
Check the condition and fastening of electrical wires connecting the battery with a mass and an external chain, as well as the attachment of the battery in the nest |
Motor |
Ribs, 10% PR Fixed alcohol or calcined soda |
Conclusions and tips of wires should be without oxides, lubricated. Weed bolts pull up |
|||
|
Generator, starter (0.24 hours) |
||||||
|
Inspect and, if necessary, clean the outer surface of the generator and starter from dust, dirt and oil |
Motor |
Degreaser, rag, compressed air source |
Replace worn brushes |
|||
|
Check the fastening of the generator and starter |
Motor |
Keys. 17 and 13. |
Tightening |
|||
|
Check the fastening of the generator pulley |
Motor |
Head at 17. |
Tightening |
|||
|
Ignition devices (0.23 hours) |
||||||
|
Check the condition and, if necessary, clean the surface of the ignition coil, low and high voltage wires from dust, oily mud. |
Motor |
Gasoline, rag |
Damaged wires replace |
|||
|
Remove spark plugs and replace |
Motor |
Candle wrench at 21 mm |
New Candles |
|||
|
Lighting and alarm devices (0.28 hours) |
||||||
|
Check the mounting and action of the rear lights and stop signals, turning pointers, lamps of the instrument and audio shield |
From above and salon |
Visually |
Check connectors, replacement light bulbs |
|||
|
Check installation, fastening and headlights; adjust the direction of light flux headlights |
From above and salon |
Device K310 visually |
Adjusting light flux |
|||
|
Lubricants and cleansing works (0,48 hours) |
||||||
|
Lubricate door hinges, key well doors, rubbing doors opening limiter |
Motor and top |
Trees nodes |
Oilborne column, syringe |
Lubricate knots and aggregates |
||
|
Replace oil in the engine crankcase and replace the filter element of the oil purification filter element |
Motor |
Oil level sets-Xia in the mark between MIN and MAX |
||||
|
Clean the Sapuna and add oil in the carcards of the car aggregates |
Motor and bottom |
Rag, funnel with extension tube |
Level is set by Max for Lubrication 5 Transmission |
|||
|
Replace the filter element of the air filter engine |
Motor |
crosshead screwdriver |
Replace filter |
|||
Popular Materials:
Making technological equipment
The design of the equipment is made in the order and in the order, which produces repair and maintenance of cars in this enterprise. Also, the alignment is made taking into account the nature of this room, the technique of the free ...
Analysis of expenses due to disadvantages in PTO of cars
Significant costs are transported due to traffic violations of trains. Losses only on the write-off of freight cars from the inventory as a result of crashes and accidents for all farms for 6 months of this year. amounted to about 7 billion ...
Drawing up an accident on the inconsistency in production
Investigation and accounting, in accordance with Article 227 of the Labor Code of the Russian Federation, accidents are subject to industries that occurred with employees and other persons, including those subject to compulsory social insurance ...
Proper to apply protection tools when performing individual operations. The overall system of occupational safety measures during the repair of cars must be consistent with GOST 12.3.017-79 "Repair and maintenance of cars". GOST 12.2.003-74 "Equipment production", C 1042-73 "Sanitary rules for organizing technological processes and hygienic requirements of production ...
Therefore, the project needs to develop activities to introduce a planning and preventive system of car maintenance in OJSC Balezinoagropromhimia. 2. Improving car maintenance 2.1 Types and frequency of maintenance of cars Knowledge and pattern of changes in the parameters of the technical condition of nodes, aggregates and ...
There will be a need to repair electrical equipment (17.9%) and brakes (1.5%). Therefore, it is necessary to envisage the possibility of carrying out these works on tr joint with the EE. 3. Development of the GAZ-53 technological process. Maintenance of the car in good condition and the appropriate form is achieved by maintenance and repair based on the recommendations of the planning preventive ...
On the drive of the car through the holes on the sidewalls of the body and perforated upholstery of the ceiling. 3. Maintenance 3.1. Features of the seat operation for a more convenient individual landing in the car GAZ 3110 provides adjustment of the front seats. Movement I am a horizontal direction, you should, turn the handle and release it when installing the seat in one of the nine ...
The current development of production makes increased requirements for the service of infrastructure of industrial enterprises. Among them - ensuring the continuous production process, the introduction of structural and technological improvements of finished products, reducing the timing of manufacturing products and carrying out repair work, improving the efficiency of spending the main and working capital of the enterprise. Systematic analysis of production companies reveals two opposite trends: all new types of work are being introduced at the enterprises and the qualifications of personnel are increasingly decreasing.
As a result, the discharge of the tasks performed often exceeds the discharge of workers. This directly leads to a decrease in productivity, deterioration of the quality of work and the emergence of abnormal situations that may entail not only the exit of the equipment, but also accidents in production. And if the fall in productivity and quality is fraught with material losses, then the deterioration of the level of safety poses the activities of the enterprise as a whole.
To ensure compliance with increased requirements for infrastructure maintenance, enterprises create specialized units in their circuit, and also attract profile organizations to perform certain types of work. But, as practice shows, to increase productivity and the level of safety in the work of work, there is not enough simple change in the standard structure or attracting contractors. The solution of these tasks requires the application of a number of special effective tools, one of which are technological maps that determine the procedure for performing standardized technological operations.
What does a technological map contain
Technological map is a unified document intended for employees of an enterprise employed on the repair or maintenance of production equipment. The map contains a list of necessary equipment, tools and sets of personal protective equipment, a list of instructions for labor protection. It contains sequence, frequency and rules for performing operations, varieties and the number of consumables, time standards, material costs, as well as regulatory documents used in assessing the quality of work.
Technological maps are developed in order to systematize and improve the safety of the production process by organizing staff actions in the repairs or equipment maintenance processes. Their implementation also contributes to solving problems in determining and optimizing material and technical cost per unit of products or services.
Benefits of implementing technological maps
The development of technological maps allows the company to get the full amount of information necessary for the qualitative and safe organization of the production process, replenishing knowledge deficit about the innovations in the field of equipment, the technology of its repair and maintenance.
As practice shows, the use of technological maps contributes to a decrease in the rate of equipment wear by 15-20%, while repairs are reduced by 13-14%, and the laboriousness of work is 16%. Compliance with the instructions outlined in the instructions provides trouble-free operation of the equipment throughout the entire period between planned repairs and significantly reduces the risks of emergence of abnormal situations and unscheduled production of the production process.
In addition, conducted in the preparation of research make it possible to further plan the terms and costs of periodic repair and preventive work, improve production efficiency and reduce the timing of planned repairs.
The presence of a technological map greatly simplifies the preparation of production schedules, training planning and economic documentation, personnel training and systematization of the supply service.
The introduction of technological maps contributes to a systematic reduction in the cost of repair and maintenance of equipment, providing significantly lower costs of funds and resources in comparison with the costs of technical re-equipment and reorganization of the production structure.
Task for professionals
Getting Started to develop technological cards, you must first get acquainted with the tasks of the enterprise and its capabilities in terms of equipment, tools, personnel and logistics. Often the enterprise, seeking to minimize costs, prefer to entrust this work with full-time technical workers. At the same time, they forget about the importance of a professional approach and acquaintance with innovations in the field of industry quality and security standards, which can guarantee only a specialized organization.
Often it is beneficial to entrust the development of technological maps to external organizations. having a high level of competence in this area. In particular, technological maps for enterprises of any industry can provide services for the development of technological maps. Preparation and transfer of documentation to the Customer can be performed both in standard paper form and using specialized software.
Attracting our specialists has several advantages in comparison with independent development:
- objective and impartial assessment of opportunities and prospects for independent experts;
- access to regularly updated professional bases of regulatory documentation, equipment, tools and materials;
- regular retraining and training personnel in connection with the emergence of new technologies and solutions;
- the interest of the company's specialists in achieving the result.
An additional advantage of cooperation with our company is our rich practical experience in the service of industrial enterprises infrastructure, introducing innovative technologies and modernizing technological processes.
For several years, we develop our competencies in collaboration with the largest enterprises of machine-building, chemical, petrochemical and metallurgical industries. The experience of the company allows us to talk about the real reduction in labor costs when using technological maps.
You will also be interested:
The main goal of stating on the body of each car VIN-code is to protect the car from the hijacking. But...
Insufficient or overestimated tire pressure threatens premature failure ...
Drivers who decided to replace the wheels need to accurately calculate the ratio of fasteners ...
Drivers who decided to replace the wheels need to accurately calculate the ratio of fasteners ...
Using automatic selection of tires and discs for the car VAZ 2107, you can avoid ...
