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Identify errors on Fiat Albea engine failure. Weaknesses and disadvantages of Fiat Albea

06.01.2019

Budget subcompact sedan developed by FIAT concern for the markets of Turkey and Eastern Europe. As usual for state employees, this model has a fairly simple design, a minimum amount of electronics, modest equipment and an acceptable price tag. Despite the low cost, Albea never really became people's car for several reasons. Firstly, this model is a direct competitor to one of the best-selling cars in the CIS - Renault Logan. Secondly, many of us are skeptical about Fiat cars, believing that they are unreliable and expensive to maintain. But is this really so now and let's try to figure it out using the example of Fiat Albea with mileage.

A bit of history:

The idea to create an inexpensive car for developing countries at the management of Fiat arose in the mid-90s, and for its implementation was created the project №178 "Palio". For the experiment, the Latin American market was chosen, for which the new car... Almost from the start of sales, the new product became quite popular, and sales volumes exceeded all expectations, so the company began to think about starting production of this model in Eastern Europe. However, the car intended for Latin America, its quality and level of safety did not correspond to the new market, because of this, the Italians had to start developing a new car. The work on the creation of the novelty was carried out by the Italdesign studio specialists under the guidance of the famous designer Giorgetto Giugiaro. The choice fell on this specialist by no means by chance, since Giugiaro has already become famous for developing designs for a number of budget models Fiat.

The prototype Fiat Albea was shown to the public in 2001, and already in 2002 at the auto show held in Warsaw (Poland), the debut of the serial version of the model took place. This car is an analogue of the South American model Fiat Sienna with a slightly increased wheelbase. The assembly of new items was carried out at factories in Poland and Turkey. Four years later, it was decided to slightly refresh the model. During the restyling, the radiator grille, optics, bumpers were changed and the quality of interior trim materials improved. In 2006, at the Sollers plant in Naberezhnye Chelny, SKD assembly of a Fiat Albea car was launched on the basis of kits supplied from Turkey. In 2007, production was transferred to a "full cycle" with welding and painting of bodies. The production of the model in Russia was discontinued in the fall of 2011, in Turkey the sedan lasted on the conveyor until 2012.

Weaknesses and weaknesses of Fiat Albea with mileage

The body paintwork is not of good quality and is not resistant to mechanical stress. In addition to the rapid fouling of the paintwork with chips and scratches, the body can present unpleasant surprises in the form of paint swelling. Typically, paint swells on the roof, wheel arches, and chipped areas. But the body iron here good quality, thanks to which the car staunchly resists the onslaught of redhead disease. One of the main troubles of Albea is the doors, as many minor troubles are associated with them. Most often, Fiat Albea owners blame the door handles sticking in the open position (it does not return to its original position), which is why the door does not close. Due to the fact that the handle is sold complete with an auto-lock, its replacement is not cheap ($ 100-200). Often there are complaints about sagging loops. Over time, the hinges for many begin to creak. There are also complaints about the quality of the seals - they allow moisture to pass through, the joints of the rubber bands on the windows are of poor quality (there are gaps). As an electrician, a short service life of bulbs can be noted high beam headlights.

Power units

Fiat Albea was equipped with three gasoline power units - 1.2 L (60 and 80 HP), 1.4 L (77 HP), 1.6 (103 HP) and a turbodiesel - 1.3 L (70 HP). ... On domestic market the car is presented only with 77 strong engine (1.4 liters). This unit is reliable, but demanding in terms of quality and service intervals. It is also worth noting the sensitivity of this engine to fuel quality. The fact is that the car is not installed fuel filter, because of this, the injector quickly becomes dirty. The timing belt is driven by a belt that must be changed every 60,000 km. Since there are no hydraulic lifters in the motor, closer to 150,000 km it becomes necessary to adjust the thermal clearances of the valves. To the merits this motor can be attributed to low fuel consumption, an average of 6-7 liters per hundred kilometers of distance traveled and ease of maintenance.

Of the shortcomings, the owners of Fiat Albea most often note an unstable idle in the cold season (the sensor freezes). Also, the rear engine mount is considered a weak point here, as a rule, it needs to be replaced by 100,000 km. On the same run, there is a high probability of failure of the bendix and the starter retractor relay. The cooling system is also not famous for its reliability. They require special attention here expansion tank, radiator, thermostat and pump (flow). For rent closer to 150,000 km exhaust system - rots and burns out.

After 200,000 km, an oil burner appears, which will progress with increasing mileage. To eliminate the ailment, replacing the valve stem seals is required, in some cases the problem is solved only after replacing the valve stem rings. Also, oil consumption may increase with prolonged driving on high revs... On a run of 150-200 thousand km, a generator bearing is rented out, and cracks may appear on its body. The number of "unreliable" nodes also include the crankcase gas discharge pipeline (cases of rupture have been noted) and expensive ignition coils, which can fail without reason. The engine resource is 350-400 thousand km.

Transmission

Fiat Albea was equipped with only a five-speed mechanical box gear. This unit is considered quite reliable, although it is not devoid of weaknesses. One of these is the release bearing, the service life of which is rare cases exceeds 70,000 km. When replacing the bearing, it is recommended to replace the clutch kit as well. Clutch resource 100-150 thousand km. The third gear synchronizer may also require attention early on. Closer to 250,000 km, the outer CV joint and gear selection mechanism need to be replaced. The anthers of the drives can also be classified as problematic - they do not tolerate severe cold and are picky about tightening the clamps. Some owners of cars of the first years of production are faced with rapid wear of differential bearings (a hum appears). The operational disadvantages include the noise of the gearbox and the lack of clear engagement of the gears.

Fiat Albea suspension, steering and braking reliability

Despite the fact that the car uses a semi-independent suspension (front - MacPherson, rear - torsion bar), the chassis has an acceptable level of comfort and handling for this class of car. As for the reliability of the Fiat Albea suspension elements, then, in general, it can be called hardy, with the exception of a few elements. In addition to the stabilizer struts, which have more expensive cars do not differ in reliability, silent blocks of levers, ball bearings and wheel bearings (on a run of 50-80 thousand km) are quickly surrendered. The front shock absorbers are not famous for their reliability either - for many, they cannot withstand even 100,000 km. The rest of the parts, with careful operation, on average serve 120-150 thousand km. With regular loads on rear axle, by 200,000 km you will have to change the springs of the rear shock absorbers - they sag, break. The most reliable are the silent blocks of the beam, as a rule, their resource exceeds 250,000 km.

The steering system uses a rack and pinion mechanism with power steering. As a rule, problems with this unit begin closer than 150,000 km (plastic bushings break, leaks). Closer to 200,000 km, power steering (GUR) requires attention - the oil seal is leaking. As for the reliability of consumables, here it is worth noting a small resource of steering rods (they run 60-80 thousand km). Symptoms - a large free wheel travel, the presence of extraneous sounds (knocking) when the steering wheel is rotated to the sides. The braking system is reliable.

Salon

Like most budget cars, Fiat Albea salon is made of cheap materials and devoid of any frills in design. The main problem here is excessive noise. In addition to the plastic elements of interior trim, extraneous sounds can eventually be emitted by the front seats and the trunk shelf. Poor sound insulation makes the acoustic comfort situation worse. Over time, the stove radiator tubes begin to flow at the joints. By 100,000 km, the ignition lock starts to jam - the mechanism wears out. On the same run, there is a high probability of failure of the thermal fuse of the stove fan resistor. By 150,000 km, the fan motor may need to be replaced, for the replacement of which you will have to pay a tidy sum (for replacement it is necessary to disassemble the front panel). There are also complaints about the reliability of the steering column switches (the wipers and washer, low / high beam are not turned on correctly). Also, the disadvantages include the lack of the Russian language in the on-board computer menu.

Outcome:

Fiat Albea is a fairly reliable car that, with proper maintenance, will not bother with breakdowns for a long time. Of course, this model is not perfect and certain troubles happen over time, but, in fairness, it should be said that their elimination does not require significant costs. Another plus of this model is that these cars, unlike the same or, were very rarely taken for service in corporate fleets and taxis, which means that it will be much easier to find a live copy. The best option to purchase Fiat Albea on secondary market copies are counted recent years release (2010-2012).

Advantages:

  • Large ground clearance
  • Profitability
  • Spacious interior and large trunk

Disadvantages:

  • High cost of original parts
  • Poor sound insulation
  • Steering vibration

If you are the owner of this car model, please describe the problems that you had to face during the operation of the car. Perhaps it is your feedback that will help the readers of our site when choosing a car.

Best regards, editors AutoAvenu

Home Electronics repair Automotive

Features of the electrical equipment and engine management system of the Fiat Albea car (Added)

The electrical equipment of the Fiat Albea car is made according to a single-wire circuit, the function of the second wire is performed by the car body.

The rated voltage of the on-board network is 12.6 V; fuses are used to protect the electrical circuits.

The electrical equipment includes a storage battery (AKB), a generator, a starter, engine control systems, lighting and light signaling systems, as well as instrumentation and additional electrical equipment. Let's consider some of the listed systems (nodes) in more detail. In fig. 1 shows a fragment of the electrical circuit of a car with assemblies of the generator, starter and ignition switch.

Figure: 1. Fragment of a car electrical equipment diagram with generator, starter and ignition switch assemblies

Table 1 shows the color marking of the electrical equipment of the Fiat Albea.

Table 1. Color marking of installation wires of electrical equipment of the Fiat Albea

Generator The car is equipped with a three-phase alternator with a built-in rectifier unit on silicon diodes and an integrated voltage regulator. It is designed to power the car consumers with constant electric current and charge the battery.

Structurally, the generator consists of a stator and a rotor. The stator is made in the form of a ring of individual tightly pressed steel plates. On the inside of the structure there is a stator winding, consisting of three coils located at an angle of 120 ° with respect to each other. The coils of this winding are divided into three groups, in each group they are connected in series with each other, and the groups are connected to each other by a "star" (some conclusions of the three groups are connected to each other, while others are connected to the rectifier input).

The generator output voltage depends on the rotor speed, the magnetic flux generated by the field winding, as well as on the field current strength. The integral voltage regulator ensures the stabilization of the output voltage when the rotor speed and load change. Voltage stabilization occurs due to a change in the current in the excitation winding by switching the power supply circuit of the excitation winding with a voltage regulator. Table 2 shows examples of the most likely generator malfunctions and their causes.

Table 2. Generator malfunctions and reasons for their occurrence

Starter

The starter is a direct current electric motor with an electromagnetic traction relay and an overrunning clutch. The starter motor is powered directly from battery... When voltage is applied from the contact group of the ignition switch to the contact "50" of the starter traction relay, it moves the overrunning clutch along the starter axis by means of a lever with a fork, and thereby mechanically connects the gear on the starter shaft with the flywheel ring gear. At the same time, the contacts of the traction relay are closed, while the voltage is applied to the armature and stator windings of the starter. Table 3 shows typical malfunctions of the above units and their causes.

Table 3. Typical malfunctions of the engine starting system and the reasons for their occurrence

Fuse blocks The fuses are located in the relay and fuse boxes located in the engine compartment and the passenger compartment (Fig. 2, 3).

Figure: 2. Location of the fuse box in the engine compartment

Figure: 3. Location of the fuse box in the passenger compartment

The fuse boxes are marked with the rated current. When replacing a fuse with another, install a fuse of the same rating. On the inside of the fuse box covers, there are graphic symbols of the fuse's belonging to a particular circuit. Fuse-protected circuits and their nominal values \u200b\u200bare given in table. 4. Connection of various systems of electrical equipment of the car, such as lighting, ignition, light signaling, instrumentation, etc. carried out by means of wiring harnesses with connectors. Lighting The vehicle lighting system includes the following elements: - headlights, side lights with direction indicators, headlight adjustment unit (these elements are structurally combined into the front headlights); - front fog lights; - rear headlights, which include fog lights, brake and reversing lights, direction indicator lights; - interior lighting. Lighting systems are controlled by multi-function switches located on the steering column. Possible malfunctions of the lighting system are often associated with the failure of lamps and fuses... When replacing defective lamps, it is necessary to install lamps of the same wattage (specified in the vehicle manual). In the event of malfunctions associated with the vehicle lighting, a warning lamp in the instrument cluster comes on. In modern vehicle modifications, simultaneously with the warning lamp, a message appears on the multifunction display informing about a malfunction of one of the light devices. The instrument cluster and warning lamps also include a multifunctional display that displays the following information: - a message about the upcoming maintenance (MOT) of the car (the remainder of the mileage until the next MOT, the estimated day and month by turning on the warning lamp); - information of the trip computer (total mileage, average speed, gas mileage, etc.);

- setup menu; - error message; - date, current time, outside temperature, mileage (total, daily); - information during diagnostics. Fault messages displayed on the multifunction display are accompanied by a sound and a warning lamp in the instrument cluster. Distributed fuel injection system Let's consider the device, principle of operation and diagnostics of the distributed fuel injection system in Fiat Albea cars. These vehicles use a distributed injection system complying with the Euro-3 emission standards.

Figure: 4. Simplified electrical diagram of the distributed fuel injection system of the Fiat Albea car under the Euro-3 toxicity standards lineup 2008 year

In fig. 4 shows a simplified electrical diagram of the distributed fuel injection system of a Fiat Albea car under the Euro-3 toxicity standards of the 2008 model series, with electronic control throttle valve. The multipoint injection system is controlled by an electronic control unit (ECU). It controls the fuel supply, ignition timing, speed crankshaft in mode idle move, the operation of the engine cooling system, the air conditioner compressor clutch and generates the necessary signals for the trip computer. In addition, the ECU provides the required air-fuel ratio in the engine combustion chamber. The ECU also exchanges information with the standard alarm (immobilizer) to prohibit unauthorized starting of the engine. In the vehicle's distributed fuel injection system, sensors are used that register general characteristics one or another unit, with further signaling to the ECU. Sensors of different types are used: potentiometric (resistive), electromagnetic, piezoelectric and others. To reduce the toxicity of exhaust gases in the engine management system of a car, a catalytic converter (catalyst) is installed in the exhaust pipe, it is designed to reduce the content of harmful chemicals in exhaust gases: carbon monoxide, hydrocarbons and nitrogen oxides.

Figure: 5. Catalyst device and sensor installation locations

In fig. 5 shows the device of the catalyst and the location of the sensors. Structurally, it consists of a thin metal body, as a rule, of stainless steel and a ceramic porous lattice (honeycomb), the walls of which are covered with platinum group metals (platinum, palladium, rhodium).

An oxygen sensor (lambda probe) is installed directly in the front pipe in front of the catalytic converter, and a diagnostic sensor is installed after the catalytic converter. With the help of these sensors, the ECU monitors the efficiency of the catalytic converter and adjusts the parameters of the air-fuel mixture. The operation of the distributed fuel injection system of the Fiat Albia is in many ways similar to the operation of the distributed fuel injection system of cars, the VAZ-11183 Lada Kalina and VAZ-2170 Lada Priora families. Onboard system diagnostics while the engine is running constantly monitors the condition and operation of the catalytic converter; in case of malfunctions or malfunctions, the computer turns on the malfunction indicator lamp located on the dashboard. Catalytic converter malfunctions can be caused by several reasons: - misfire in one or several cylinders due to the fault of the engine mechanical part, malfunction of injectors, ignition system; - using low-quality fuel. When normal work of the entire engine management system, the catalyst has a resource of about 100,000 km.

Distributed injection system diagnostics, finding and elimination of faults Diagnostics of the distributed fuel injection system of Fiat Albea vehicles is performed in the following sequence: - read error codes from the ECU memory; - erase error codes from the ECU memory; - check the operation of the engine; - eliminate malfunctions. For diagnostics, you can use a specialized diagnostic portable tester or personal Computerequipped with specialized software. The tester or computer is connected to the diagnostic connector located in the relay and fuse box in the passenger compartment. In fig. 6 shows a general view of a diagnostic device implemented on the basis of a laptop.

Figure: 6. Laptop Diagnostic Tool

Checking the components of the multipoint injection system Checking and troubleshooting the components of the distributed injection system begin with monitoring the voltage at the battery terminals on the running engine, it should be in the range of 13.8 ... 14.2 V. When checking and troubleshooting, turn off all optional equipment (lighting, the radiator fan of the cooling system must not work, when the car is equipped with air conditioning, it must also be turned off, the car built-in music equipment, etc. must be turned off). After that, the error codes are read, and they are searched for and eliminated. Below are examples of failures and error codes of some components of the multiport injection system of the vehicle.

Air pressure / temperature sensor (error codes P0105-P0108, P0110-P0113) This combination unit consists of a pressure sensor and a temperature sensor. It is installed directly in the air stream in front of the throttle pipe. The pressure sensor is a barometric type, it measures the difference between atmospheric pressure and the pressure in the intake manifold. The sensor has a linear characteristic of the dependence of the output voltage (0.4… .4.5 V) on the measured pressure (0.025… .0.100 MPa). The ECU, according to the sensor readings, estimates the load on the engine and adjusts the ignition timing. The temperature of the air in the intake manifold is recorded by a temperature sensor. This sensor is a resistive type, its resistance changes depending on the air temperature - at low temperatures the sensor has a high resistance. The readings from the air temperature sensor are used by the ECU to set the ignition timing. The temperature sensor is structurally integrated into the pressure sensor housing. In the event of a malfunction of the barometric part of the sensor, the ECU sets the standard pressure value.

Coolant temperature sensor (error codes P0115-P0118) This sensor is installed in the cooling system pipe, the sensor housing is located directly in the engine coolant stream. The sensor is a thermistor. The ECU calculates the temperature from the voltage drop across the sensor, a high voltage level corresponds to a cold engine, and a low voltage level to a warm one. The sensor is checked with an ohmmeter, with the connector disconnected from the sensor. The sensor resistance should be within 0.5 ... 1.5 kOhm. Position sensor throttle (error codes P0120-P0123) This sensor is a potentiometric type, it is installed on the throttle body and mechanically connected to the throttle valve shaft. The resistance of the sensor changes depending on the opening angle of the throttle valve. The manifestation of a sensor malfunction can be different: unstable engine idling, no increase in engine speed when the accelerator pedal is pressed, etc. If the throttle position sensor fails, the ECU registers an error code and automatically sets the rated engine speed in order to to ensure the movement of the car to the nearest service station. Oxygen sensor (error codes P0130-P0135) and diagnostic oxygen sensor (error codes P0136-P0141) The oxygen sensor contains a sensitive element capable of generating a voltage within 55 ... 980 mV, depending on the oxygen content in the exhaust gases and the temperature of the sensitive element. To quickly warm up the sensor's sensitive element after starting the engine and reaching the set temperature, the sensor includes a heating element that is controlled by the ECU. Nominal working temperature the oxygen sensor is ZOSGS. The catalyst body is covered with a protective screen made of aluminum alloys; this design solution was adopted to retain heat transfer and fire safety. During the operation of the oxygen sensor, its output voltage changes from low (85 ... 250 mV) to high (680 ... 950 mV). Low level voltage corresponds to a lean mixture (the presence of oxygen in the exhaust gases), and a high level - rich mixture (low oxygen content). The output voltage of the diagnostic oxygen sensor on a serviceable neutralizer should be within 600 ... 800 mV. The first signs of a malfunction of the oxygen sensor may be an increase in fuel consumption and a deterioration in the dynamics of the car, unstable engine idling is possible. Crankshaft position sensor (error codes P0335 - P0344) The crankshaft position sensor is electromagnetic type, it is installed on the drive cover camshaft at a distance of 1 ± 0.5 mm from the top of the crankshaft pulley teeth.

The crankshaft pulley has 58 teeth located around the circumference. When the crankshaft rotates, the teeth of the disc change the magnetic field of the sensor, creating pulses that are not supplied by the ECU. Sensor failures are often associated with an increase in the gap between the sensor and the tops of the pulley teeth or with the failure of the sensor itself. Fuel supply system malfunctions The fuel supply system includes an electric fuel pump, a fuel rail assembly with four nozzles, a fuel pressure regulator, and a fuel filter. The operation of the electric petrol pump and injectors is controlled by the ECU. The turbine-type electric petrol pump contains a fuel level sensor. Fuel system error code P0185-P0193. The nozzle rail is a hollow bar with nozzles and a pressure regulator installed on it. The injectors are installed on one side in the ramp, and on the other - in the openings of the intake pipe, the tightness of the joints is ensured by the O-rings. The design of the injector is a solenoid valve controlled by a signal from an ECU. Through this valve, fuel is injected under pressure into the intake pipe. Error code of operation of injectors P0200-P0214.

When diagnosing the fuel supply system, be sure to check the integrity of fuses No. 4 and 6 located in the relay and fuse box of the engine compartment.

Literature 1. A. Tyunin. "Diagnostics electronic systems engine control passenger cars"," SOLON-PRESS ", 2007. 2. N. Pchelintsev. "The operation of the electronic module of the throttle pipe for engine control systems" Euro-3 "and" Euro-4 "", "Repair and Service", 2009, No. 8, p. 46-49. 3. N. Pchelintsev. "Diagnostics of the engine management system of cars VAZ-11183" Lada Kalina "and VAZ-2170" Lada Priora ". "Repair and Service", 2008, No. 2, p. 43-48.

The indicator " Check Engine"On the dashboard of a Fiat car can happen when the engine" triplets ", interruptions in its operation, and refuses to start. Some drivers noted that the car does not pick up speed more than 80 km / h.

Symptoms of the problem

When the "Check Engine" is lit on Fiat, the gas pedal starts to respond poorly, there is an increased fuel consumption. Most motorists report that the indicator came on in frosty weather, and after warming up, it disappeared - but not for long. There are many theories in user posts on Fiat forums that lead to the infamous "Jackie Chan".

The note. An interesting fact is that in some cases computer diagnostics does not detect deviations in engine operation. Although it is important to clarify here whether it was performed in a service or in a garage by amateurs.

Why is the "Check Engine" indicator on and how to "extinguish" it

The reasons for the light to come on can be the following:

  • Dirty throttle valve. The crankcase ventilation system on many Fiat models ejects oil into the throttle. This happens especially intensively when driving at low engine speeds.

Ways to solve the problem:

1. Oil level control (do not overflow);

2. Periodic "gas circulation" of the car on the highway high revs ICE;

3. Cleaning the damper using special sprays (carbokliners).


  • Failure of the throttle position sensor. If you continue to drive with a burning error caused by this malfunction, then over time the car will stop responding to the accelerator pedal. Definitely - we are changing the sensor.

There are other possible reasons for the "Check Engine" error on Fiat:

  • Pollution air filter.
  • Throttle drive mechanism malfunction (usually fails stepper motor dampers, the mechanism itself is repairable).
  • Air leaks into the system (most often occurs through the hose of the vacuum brake booster).
  • Failure of one of the sensors: temperature or absolute pressure (do not change them right away, often cleaning them helps).
  • Lambda probe breakage.
  • Failure of the ignition coil - the internal combustion engine is troit.

They will correct the situation in a professional car service. Computer diagnostics will help to pinpoint the cause. Having read the codes and deciphered them, you can decide in which direction to move on.

Fiat Albea. Major car malfunctions - part 1

DROP IN COOLANT LEVEL IN EXPANSION TANK

Diagnostics Elimination methods
Damage to the radiator, expansion tank, hoses, loosening of their fit on the pipes Inspection. The tightness of the radiators (engine and heater) is checked in a water bath with compressed air at a pressure of 1 bar Replace damaged parts
Fluid leaking through the coolant pump oil seal Inspection Replace pump
The cylinder head gasket is damaged. Defective block or cylinder head There is a whitish emulsion on the oil level indicator. The appearance of abundant white smoke from the muffler and oil stains on the surface of the coolant (in the expansion tank). Coolant leaks on the outer surface of the engine Replace damaged parts. Do not use water in the cooling system, fill in coolant suitable for the climatic conditions

EXTERNAL NOISE AND KNOCKS IN THE ENGINE

Scroll possible malfunctions Diagnostics Elimination methods
Check the clearances Adjust clearances
Repair the engine
The timing belt is worn out. Drive idler or support rollers defective Inspection Replace the belt. Replace defective timing idler or support rollers
Wear of bearings and camshaft cams, connecting rod and main bearings of the crankshaft, pistons, piston pins, play or seizing in bearings of the generator, coolant pumps and power steering Check Repair or replacement of parts
Lost elasticity or collapsed one or more supports power unit Inspection Replace support
Low pressure in the oil line (at the minimum speed of the crankshaft at idle speed, the pressure in the lubrication system of a warm engine must be at least 1.0 bar) Check the pressure in the lubrication system. You can measure the pressure by connecting the pressure gauge to the oil line, unscrewing the oil pressure sensor Troubleshoot the lubrication system
Worn oil pump drive chain Checking the chain tension after removing the oil pan Replace the oil pump drive chain

STRONG ENGINE VIBRATION

List of possible malfunctions Diagnostics Elimination methods
Unevenness of compression in the cylinders more than 2.0 bar: clearances in the valve drive are not adjusted, wear or damage to valves, seats; wear, sticking or breakage of piston rings Checking the compression. Compression must be at least 11.0 bar
Use an ohmmeter to check for an open or "breakdown" in the ignition coil winding and high voltage wires Replace the faulty ignition coil, damaged high voltage wires. When difficult conditions operation (salt on the roads, frosts, alternating with thaws), it is advisable to replace the wires every 3 to 5 years
The high voltage wires are connected to the ignition coil in the wrong order; one or more wires are disconnected Inspection Connect the wires according to the markings on the ignition coil
Check the candles Replace defective plugs
Open or short circuit in the injector windings or their circuits Check with an ohmmeter the windings of the injectors and their circuits
The support of the power unit has lost its elasticity or collapsed, their fastening has weakened Inspection Replace supports, tighten fasteners

INCREASED CONTENT OF HARMFUL SUBSTANCES IN EXHAUST GASES

List of possible malfunctions Diagnostics Elimination methods
Nozzles are leaking (overflow) or their nozzles are dirty Check the tightness and spray pattern of the nozzles Dirty nozzles can be flushed out on a special stand. Replace leaking and heavily soiled nozzles
Damage to the insulation of high-voltage devices and circuits - interruptions in sparking To check the high-voltage wires and ignition coil, replace them with known good ones. Replace the faulty ignition coil, damaged high voltage wires. In severe operating conditions (salt on the roads, frosts alternating with thaws), it is advisable to replace the wires every 3 - 5 years
Defective spark plugs: current leakage through cracks in the insulator or carbon deposits on the heat cone, poor contact of the center electrode Check the candles Replace defective plugs
Faulty air temperature sensor in the intake manifold or its circuit Use a tester to check the sensor is working properly
Defective coolant temperature sensor Replace defective sensor
Check for a faulty throttle position sensor Restore contact in the electrical circuits, replace the faulty sensor
Defective oxygen concentration sensor or its circuits It is possible to evaluate the performance of the oxygen concentration sensor and the reliability of its electrical connections using diagnostic equipment
Defective absolute air pressure sensor and its circuits You can check the health of the absolute air pressure sensor using diagnostic equipment. Restore contacts in electrical circuits. Replace defective sensor
ECU or its circuits are faulty Restore contacts in electrical circuits. Replace defective ECU
Leakage of the exhaust system in the area between the exhaust manifold and the front pipe Inspection at medium speed of the crankshaft Replace the defective gasket, tighten the screw connections
Defective exhaust gas catalytic converter You can check the serviceability of the catalytic converter of the exhaust gases using diagnostic equipment Replace the catalytic converter
Increased pressure in fuel system due to faulty pressure regulator Inspection, pressure gauge check in the fuel system (no more than 3.5 bar) at idle
Increased resistance to air flow in the intake tract Check air filter element, intake tract (no foreign objects, leaves, etc.) Clean the intake tract, replace the dirty air filter element
Hit a large number oil into the combustion chambers of the engine due to wear or damage to the valve stem seals, valve stems, valve guides, piston rings, pistons and cylinders Inspection after disassembling the engine Repair the engine

The clutch does not fully engage (slips)


Driven disc pads are badly worn Replace driven disc
Oiling the flywheel, drive disc, friction linings Wash the driven and driving discs with white spirit or gasoline, wipe the working surfaces of the discs and flywheel. Eliminate the cause of oiling (replace oil seals)
Breakage of the driven disk Replace driven disc
The diaphragm spring of the driving disc is faulty

Clutch does not disengage (leads)


Possible reasons malfunctions Troubleshooting
Air in the hydraulic clutch release Pump over the clutch release hydraulic actuator
Skewed or warped driven disc Replace driven disc
Diaphragm spring petals wear at the point of contact with the release bearing Replace drive disc assembly
Sticking of the hub of the driven disk on the splines of the input shaft of the gearbox Inspect the splines; if the hub is severely damaged, replace the driven disc. Before assembly, coat the gearbox shaft splines with SHRUS-4 grease
The driven disk is "stuck" to the flywheel or the drive disk (after a long stay) Place wheel chocks, engage first gear and the parking brake. Pressing the brake and clutch pedals simultaneously, turn the engine crankshaft with the starter

The clutch pedal "falls through" or is pressed very easily


Jerks when starting off


Possible causes of malfunction Troubleshooting
Oiling of the working surfaces of the friction linings of the driven disc Remove the driven and driving discs, wash the parts with white spirit or gasoline, wipe the working surfaces of the discs and flywheel. Eliminate the cause of oiling (replace the gearbox or engine oil seal)
The friction linings of the driven disc are badly worn Replace driven disc
Settling or breakage of the springs of the torsional vibration damper, wear of the driven disk Replace driven disc
Deformation of the driven disk Replace driven disc
Loss of elasticity of the driven disc springs Replace driven disc
Sticking of the driven disc on the splines of the input shaft of the gearbox, severe wear of the splines of the disc hub If the splines of the hub are severely worn, replace the driven disc. Apply grease SHRUS-4 to the splines of the gearbox input shaft
Broken clutch diaphragm spring Replace drive disc assembly
Defective power unit supports Inspect supports, replace defective

Noise when disengaging or engaging the clutch


Possible causes of malfunction Troubleshooting
Clutch pedal bushings wear Remove the pedal, replace the bushings of its axle
Heavy settlement, breakage of torsional vibration damper springs Replace driven disc
Looseness or breakage of the friction linings of the driven disc Replace driven disc
Severe wear or damage to the clutch release bearing Replace bearing assembly with slave cylinder

Gearbox noise (noise disappears when the clutch is disengaged)


Gearbox noise (noise when driving in a certain gear)

Transmissions are difficult to turn on


Possible causes of malfunction Troubleshooting
Defective clutch Diagnose faults withclinging
Defective (cut, loose, stuck in the sheath) selection cable or gear shift cable Replace the defective cable
Replace mechanism
Worn or damaged gearshift mechanism
Gear synchronizers worn out Repair or replace the transmission

Gears are automatically switched off


Possible causes of malfunction Troubleshooting
Worn gearshift mechanism Repair or replace the transmission
Worn or damaged gearbox control mechanism Diagnose the problem "Transmissions are included with difficulty"
Worn out clutches of gears of gearbox synchronizers Repair or replace the transmission

Oil leak from the box


Possible causes of malfunction Troubleshooting
Worn out oil seals of the input shaft, gearshift mechanism or wheel drive shafts Replace defective oil seal
Oil leakage through the crankcase joints Repair the transmission
Oil leak through reverse sensor and vehicle speed sensor Install the reverse sensor to the sealant. Replace speed sensor rubber o-rings

Automatic transmission fluid leak


Possible causes of malfunction Troubleshooting
Transmission fluid leaking through the oil pan seal Fluid leaks on the transmission housing. Tighten the pallet fixing screws, replace the pallet gasket
Liquid leak from the level indicator Insert the pointer as far as it will go, replace if necessary
Fluid leaks from coolant tube fittings Tighten the fittings

ENGINE DOES NOT DEVELOP FULL POWER

THE VEHICLE DOES NOT POSSESS SUFFICIENT DRIVE. JUMPS AND SLOPES WHEN MOVING

List of possible malfunctions Diagnostics Elimination methods
Inspect the exhaust system for dented and damaged pipes, check the condition of the catalytic converter (back pressure) (STO)
Suction of extraneous air into the intake tract Inspect the joints, check the fit of the throttle assembly, absolute pressure and air temperature sensors. Disconnect the vacuum brake booster briefly by plugging the inlet pipe union Replace gaskets, O-rings, parts with deformed flanges, defective vacuum booster
Incomplete opening of the throttle valve Determined visually with the engine stopped Adjust the throttle actuator
Low compression in the engine cylinders (less than 11.0 bar): worn or damaged valves, their guides and seats, stuck or broken piston rings Check the compression Replace defective parts
The gaps between the electrodes of the candles are not correct Check the clearances By bending the side electrode, set the required gap or replace the plugs
Heavy carbon deposits on spark plug electrodes; the ingress of carbon particles into the gap between the electrodes Inspection Check and replace if necessary
Damage to the insulation of high-voltage devices and circuits Replace damaged ignition coil, high voltage wires
Not enough fuel in the tank Fuel level indicator and fuel reserve indicator Add fuel
The fuel filter is clogged, the water entering the power system is frozen, the fuel pipes are deformed Check the pressure in the fuel system Replace the fuel filter. In winter, put the car in a warm garage, blow out the fuel lines. Replace defective hoses and tubes
The fuel pump does not create the required system pressure Check the pressure in the fuel system, make sure the filter of the fuel module is clean Clean the fuel module strainer. Defective fuel pump, replace pressure regulator
Poor power contact fuel pump (including ground wires) Checked with an ohmmeter Strip the contacts, crimp the wire ends, replace the faulty wires
Faulty injectors or their circuits Check the injector windings and their circuits with an ohmmeter (no open circuit and short circuit) Replace defective injectors, ensure contact in electrical circuits
Air temperature sensor or its circuits are faulty Check the sensor and its circuits Restore contact in the electrical circuits, replace the faulty sensor
Defective absolute air pressure sensor or its circuits You can evaluate the performance of the absolute air pressure sensor using diagnostic equipment at the service station Restore contact in the electrical circuits, replace the faulty sensor
Repair damaged electrical circuits. Replace defective sensor
Defective ECU or its circuit To check the ECU, replace it with a known good one. Replace defective ECU
Valve clearances not adjusted
Heavy wear on the camshaft cams Inspection when disassembling the engine at the service station Replace the worn camshaft at the workshop
Settling or breakage of valve springs Inspection when disassembling the engine
The throttle position sensor or its circuit is faulty Check Throttle Position Sensor Restore contact in the electrical circuits, replace the faulty sensor
Defective coolant temperature sensor Check the resistance of the sensor at different temperatures with a tester Restore contact in the electrical circuits, replace the faulty sensor

COTTONS IN THE INLET PIPE

List of possible malfunctions Diagnostics Elimination methods
Valve clearances not adjusted Check valve clearances Adjust valve drive clearances
Intake valves sticking in guide bushings: resinous deposits on the surface of the valve stem or bushing, sludge or broken valve springs Inspection when disassembling the engine (STO) Repair the engine (SRT)
The valve timing is violated Check valve timing Establish the correct relative position of the crankshaft and camshaft. Check compression

SHOTS IN THE SILENCER

List of possible malfunctions Diagnostics Elimination methods
Valve clearances not adjusted Check valve clearances Adjust valve drive clearances
Exhaust valves sticking in bushings: increased wear on the valve stem or bushing, sludge or broken valve springs Inspection when disassembling the engine Have the engine repaired at a service station
The valve timing is violated Check valve timing Establish the correct alignment of the shafts. Check compression
Candles are checked at a special stand (STO). The absence of external damage and sparking between the electrodes on an inverted candle does not allow us to conclude about its performance Replace candles
Damage to the insulation of high-voltage devices and circuits - interruptions in sparking Using an ohmmeter, check for an open or "breakdown" (short to ground) of the ignition coil windings, high-voltage wires Replace the faulty ignition coil, damaged high-voltage wires (while disconnecting the wire, pull on its tip). In severe operating conditions, it is advisable to replace the wires every 3-5 years
Injectors defective Check the operation of the injectors

INCREASED OIL CONSUMPTION (MORE THAN 500 G PER 1000 KM RUN)

List of possible malfunctions Diagnostics Elimination methods
Oil leaks through: crankshaft and camshaft oil seals; oil pan gaskets, cylinder heads; oil pressure sensor; oil filter o-ring Wash the engine, then after a short run, inspect for possible leaks Tighten the fastening elements of the cylinder head, cylinder head cover, oil pan, replace worn oil seals and gaskets
Wear, loss of elasticity of the valve stem seals (valve seals). Wear of valve stems, guide bushings Inspection of parts when disassembling the engine Replace worn parts
Worn, broken or coking (loss of mobility) piston rings. Wear of pistons, cylinders Inspection and measurement of parts after disassembling the engine Replace worn pistons and rings.
Waste and honed cylinders
Using oil with inappropriate viscosity - Change oil
Clogged crankcase ventilation system Inspection Clean the ventilation system

INCREASED FUEL CONSUMPTION

List of possible malfunctions Diagnostics Elimination methods
Replacement air filter element clogged Check the condition of the replacement air filter element Purge or replace replacement air filter element
Leakage of the power system Gasoline smell, fuel drips Check the tightness of the connections of the elements of the fuel system; if faulty, replace the corresponding components
Defective spark plugs: current leakage through cracks in the insulator or carbon deposits on the heat cone, poor contact of the central electrode Candles are checked at a special stand at the service station. The absence of external damage and sparking between the electrodes on an inverted candle does not allow us to conclude about its performance Replace candles
Throttle Actuator Malfunction Check the gas pedal travel, the clearance in the drive (pedal free travel), make sure that the cable and pedal are not jammed Replace defective parts, lubricate the cable with engine oil
The idle speed regulator or its circuits are faulty Substitute a known good regulator Replace defective regulator
The throttle valve does not close completely The gap between the throttle valve and the walls of the case is visible in the clearance Replace throttle assembly
Increased pressure in fuel line due to faulty pressure regulator Check the pressure in the fuel system with a pressure gauge (not more than 3.5 bar) Replace defective regulator
Leaky nozzles Check injectors Replace defective injectors
The coolant temperature sensor or its circuits are faulty Check the resistance of the sensor with an ohmmeter at different temperatures Restore contact in the electrical circuits, replace the faulty sensor
Defective oxygen concentration sensor You can evaluate the performance of the oxygen concentration sensor and the reliability of the connections of its electrical circuits using diagnostic equipment at the service station Repair damaged electrical circuits, replace the faulty sensor
Defective ECU or its circuit To test, replace with a known-good ECU. Replace faulty ECU, repair damaged electrical circuits
Low compression in the engine cylinders (less than 11.0 bar): clearances in the drive are not adjusted, wear or damage to valves, their guides and seats, stuck or broken piston rings Check the compression Adjust the valve drive clearances. Replace defective parts
Defective throttle position sensor, absolute pressure and air temperature sensors in the intake manifold or their circuits Check the sensors and their circuits Restore contact in electrical circuits, replace the faulty sensor (s)
Increased resistance to gas movement in the exhaust system Inspect the exhaust system for dented and damaged pipes, check the condition of the catalytic converter Replace damaged parts of the exhaust system
Running gear and brake system malfunctions Check undercarriage components and braking system Adjust the wheel alignment angles, replace faulty chassis parts, repair the brake system

ENGINE KNOCKING (HIGH-TONE METAL KNOCKS, ARISING AS A RULE, WHEN THE ENGINE IS RUNNING UNDER LOAD, ESPECIALLY AT LOW SPEEDS, FOR EXAMPLE RELEASING ACCELERATION, ETC, AND DECREASE)

List of possible malfunctions Diagnostics Elimination methods
-
Engine overheating According to the coolant temperature gauge Eliminate the cause of overheating ( "The engine gets very hot")
Inspection after removing the cylinder head Eliminate the cause of carbon formation ( Diagnose the problem "Increased fuel consumption" ,"Increased oil consumption"). Use oils of recommended viscosity and as low ash content as possible
Spark plugs with an inappropriate glow number are used - Use factory recommended plugs

INSUFFICIENT OIL PRESSURE (OIL PRESSURE ALARM LIGHT ON)

List of possible malfunctions Diagnostics Elimination methods
Low engine oil Oil level indicator Add oil
Defective oil filter Replace the filter with a known good filter Replace defective oil filter
Loose tightening of the drive pulley mounting bolt auxiliary units Check bolt tightness Tighten the bolt to the prescribed torque
Clogged mesh of the oil receiver Inspection Clear the mesh
Misaligned, clogged oil pump pressure relief valve or loose valve spring Inspection when disassembling the oil pump Clean or replace defective pressure relief valve. Replace pump
Worn oil pump gears Replace oil pump
Excessive clearance between bearing shells and crankshaft journals Determined by measuring parts after disassembling the oil pump (at the service station) Replace worn out earbuds. Replace or repair the crankshaft if necessary
Defective sensor insufficient pressure oils We unscrew the insufficient oil pressure sensor from the hole in the cylinder head and install a known good sensor instead. If in this case the indicator goes out while the engine is running, the inverted sensor is faulty Replace defective oil pressure sensor

ENGINE OVERHEATS (ENGINE OVERHEAT SIGNAL ON)

List of possible malfunctions Diagnostics Elimination methods
Defective thermostat Check the thermostat is working Replace defective thermostat
Insufficient amount of coolant The liquid level is below the "MIN" mark on the expansion tank Repair leaks. Add coolant
There is a lot of limescale in the cooling system - Flush the cooling system with a descaler. Do not use hard water in the cooling system. Dilute concentrated antifreeze only with distilled water
Radiator cells dirty Inspection Flush radiator with high pressure water jet
Coolant pump defective Remove the pump and inspect the assembly Replace pump assembly
The cooling fan does not turn on Check the fan switching circuits Reconnect electrical circuits. Defective fuse, relay, cooling fan, temperature sensor, ECU - replace
Unacceptably low octane number gasoline - Refuel the vehicle with the fuel recommended by the manufacturer
A lot of carbon deposits in the combustion chambers, on the piston crowns, valve plates Inspection after removing the engine cylinder head Eliminate the cause of carbon formation (see. "Increased fuel consumption" ,"Increased oil consumption"). Use oil of recommended viscosity and as low ash content as possible
Breakthrough of exhaust gases into the cooling system through a damaged cylinder head gasket Exhaust gas smells in the expansion tank and bubbles float up Replace the cylinder head gasket. Check for flatness of the cylinder head

THE ENGINE COOLING FAN IS CONSTANTLY RUNNING (EVEN ON A COLD ENGINE)

List of possible malfunctions Diagnostics Elimination methods
Open in the coolant temperature sensor or its circuit The sensor and circuits are checked with an ohmmeter Re-establish contact in electrical circuits. Replace defective sensor
The contacts of the relay for switching on the fan do not open Tester check Replace defective relay
ECU or its circuits are faulty Check ECU or replace with a known good ECU Replace defective ECU

Of course, every car driver has his own goals, plans, tastes for choice and purchases future car, and nowadays a lot of subcompact sedans like the Fiat Albea can be seen on domestic roads. Everyone knows for sure why and for what they buy this car. But what weak points, Fiat Albea has sores and shortcomings described below.

  • Clutch release bearing;
  • Rear engine mountings;
  • Rear springs;
  • Steering rods;
  • Hub bearings.

Now in more detail….

Clutch release bearing.

The average bearing life is 50 thousand km. A sign of a dying bearing is an increased noise at the time of pressing the clutch pedal. Therefore, when buying, it is imperative to pay attention to the operability of the clutch as a whole, both when starting off and when shifting into an upshift in motion.

Rear engine mountings.

It is not easy to check the condition of the engine mounts yourself. When buying, you must first of all make a test run and make sure there is no vibration. As a rule, vibration can be felt not only on the machine itself, but also on the steering wheel. Replacement in the future will not be expensive.

Rear springs.

The rear springs are one of the Fiat Albea sores. With regular loads on rear springs they sag quickly enough. Therefore, when buying, you need to pay attention to this and generally check the integrity of the springs.

Steering rods.

On the steering wheel, paradoxically, the weak point is neither steering rack or steering tips (although often also steering tips), and the tie rods themselves. The main external signs of wear on steering rods are large free wheel travel and knocks when the steering wheel is rotated to the sides. Although replacing the steering rods is not a very expensive operation, it is worth knowing about it and even more so it will not be difficult to check.

Hub bearings.

Hub bearings, as in all cars, can be attributed to consumables, but it is on Albea that wheel bearings most often require replacement. Typical signs of a wheel bearing malfunction, as in other cars, is the characteristic hum when driving.

The main disadvantages of Fiat Albea

  1. "Crickets" in the salon;
  2. Very weak insulation;
  3. Cheap and low-quality interior upholstery;
  4. Low engine power;
  5. The problem with finding spare parts;
  6. Satisfactory review;
  7. Genuine parts are expensive.

Output.

In conclusion, we can say that Fiat Albea does not possess any distinctive features in relation to its competitors of other brands and models. It is important to remember that when making a purchase decision this car it is necessary to take into account all the factors and risks, and also carefully inspect and check the operability of all systems and assemblies of this car, in addition to those indicated above, before purchasing.

Weaknesses and weaknesses of Fiat Albea was last modified: December 4th, 2018 by Administrator

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